在機械傳動系統(tǒng)中，絲杠如同設備的 “神經(jīng)”，承載著精確位移的重任。但長期使用后，絲杠與螺母間產(chǎn)生的反向間隙，卻像惱人的 “搖擺病”，導致設備定位失準、加工精度下降。想要根治這一問題，需從原理剖析入手，掌握科學的調(diào)校方法，讓機械傳動重歸 “絲滑”。

　　In mechanical transmission systems, the screw is like the "nerve center" of the equipment, carrying the responsibility of precise displacement. However, after long-term use, the reverse clearance between the screw and nut becomes like an annoying "swing disease", leading to inaccurate equipment positioning and decreased machining accuracy. To cure this problem, we need to start with principle analysis, master scientific calibration methods, and make mechanical transmission return to "silky".

　　一、追根溯源：看懂反向間隙的 “發(fā)病機制”

　　1、 Tracing the Source: Understanding the "Pathogenesis" of Reverse Gap

　　反向間隙源于絲杠與螺母配合時的微小空隙，正常情況下，這種間隙能避免部件因摩擦卡死，但過量間隙會引發(fā)傳動誤差。其成因復雜：長期負載運行導致螺紋磨損，滾珠絲杠的滾珠變形、導軌潤滑不足加劇摩擦，裝配時同軸度偏差或預緊力不均，都會擴大間隙。當設備換向運行時，絲杠需先 “空轉(zhuǎn)” 一段距離填補間隙，再帶動負載運動，終造成位移偏差，尤其在精密加工、數(shù)控設備中，這種誤差可能直接影響產(chǎn)品質(zhì)量。

　　The reverse clearance originates from the small gap between the screw and nut when they are matched. Under normal circumstances, this clearance can prevent components from getting stuck due to friction, but excessive clearance can cause transmission errors. The causes are complex: long-term load operation leads to thread wear, deformation of ball bearings in ball screws, insufficient lubrication of guide rails exacerbates friction, and coaxiality deviation or uneven pre tightening force during assembly can all widen the gap. When the equipment runs in reverse direction, the screw needs to first "idle" for a distance to fill the gap, and then drive the load to move, ultimately causing displacement deviation, especially in precision machining and CNC equipment, which may directly affect product quality.

　　二、精準檢測：鎖定間隙的 “量化標尺”

　　2、 Accurate detection: a "quantitative ruler" for locking gaps

　　調(diào)校前必須量化間隙數(shù)值。常用檢測工具包括百分表與千分表：將表頭抵在工作臺或絲杠端部，手動緩慢轉(zhuǎn)動絲杠，觀察指針擺動范圍，指針偏移量即為間隙值；更精確的檢測可借助激光干涉儀，通過發(fā)射激光測量工作臺實際位移與理論位移的差值，生成數(shù)據(jù)報告。若檢測發(fā)現(xiàn)間隙超過設備允許范圍（如普通機床允許 0.02mm，精密設備要求≤0.005mm），則需立即調(diào)校。

　　Before calibration, the gap value must be quantified. Common testing tools include dial gauges and micrometers: place the gauge head against the workbench or the end of the screw, manually rotate the screw slowly, observe the range of pointer swing, and the maximum deviation of the pointer is the clearance value; More accurate detection can be achieved through the use of a laser interferometer, which measures the difference between the actual displacement and theoretical displacement of the workbench by emitting a laser and generates a data report. If it is detected that the gap exceeds the allowable range of the equipment (such as 0.02mm for ordinary machine tools and ≤ 0.005mm for precision equipment), it needs to be adjusted immediately.

　　三、機械調(diào)校：擰緊傳動的 “精準螺絲”

　　3、 Mechanical tuning: Tighten the "precise screws" of the transmission

　　機械調(diào)整是間隙的核心手段。對于普通梯形絲杠，可采用雙螺母錯齒調(diào)整法：松開螺母固定螺栓，通過墊片或彈簧推動兩個螺母錯位，使一側(cè)螺母螺紋牙的左側(cè)面與絲杠接觸，另一側(cè)螺母的右側(cè)面接觸，利用預緊力間隙；調(diào)整后需反復測試，確保間隙均勻，再鎖緊螺母。滾珠絲杠則多通過預拉伸結(jié)構(gòu)調(diào)校：對絲杠施加軸向拉力，使其產(chǎn)生微量彈性變形，配合雙螺母預緊，強制縮小間隙；此過程需嚴格控制拉力大小，避免絲杠過度變形。此外，還可更換磨損嚴重的絲杠或螺母組件，從根本上解決間隙問題。

　　Mechanical adjustment is the core means of eliminating gaps. For ordinary trapezoidal lead screws, the double nut misalignment adjustment method can be used: loosen the nut fixing bolt, push the two nuts to be misaligned through a washer or spring, so that the left side of one nut thread contacts the lead screw and the right side of the other nut contacts, and use pre tightening force to eliminate the gap; After adjustment, it is necessary to repeatedly test to ensure even clearance, and then tighten the nut. Ball screws are often calibrated through pre tensioning structures: axial tension is applied to the screw to produce slight elastic deformation, and double nuts are used for pre tightening to forcibly reduce the gap; This process requires strict control of the tension to avoid excessive deformation of the screw. In addition, severely worn screw or nut components can be replaced to fundamentally solve the gap problem.

　　四、電子補償：給傳動裝上 “智能大腦”

　　4、 Electronic compensation: equipping the transmission with an "intelligent brain"

　　在數(shù)控設備中，電子補償技術為調(diào)校提供 “第二方案”。通過設備控制系統(tǒng)錄入檢測到的間隙值，系統(tǒng)會在反向運動時自動提前輸出補償脈沖，驅(qū)動電機多旋轉(zhuǎn)相應角度，抵消間隙影響。例如，當檢測到 0.01mm 間隙時，系統(tǒng)在換向瞬間額外發(fā)送對應脈沖，使工作臺提前移動 0.01mm。但電子補償僅能修正固定間隙，若間隙隨負載變化波動，仍需結(jié)合機械調(diào)整從源頭解決問題。

　　In CNC equipment, electronic compensation technology provides a "second solution" for calibration. By inputting the detected gap value through the device control system, the system will automatically output compensation pulses in advance during reverse motion, driving the motor to rotate multiple corresponding angles to counteract the gap effect. For example, when a gap of 0.01mm is detected, the system sends an additional pulse at the moment of commutation, causing the worktable to move 0.01mm in advance. However, electronic compensation can only correct fixed gaps. If the gap fluctuates with load changes, it still needs to be combined with mechanical adjustment to solve the problem from the source.

　　五、維護預防：長效控制的 “保養(yǎng)秘籍”

　　5、 Maintenance and prevention: the "maintenance secret" for long-term control

　　調(diào)校后需建立長效維護機制。定期檢查絲杠潤滑狀態(tài)，使用適配的潤滑油或潤滑脂，避免因干摩擦加劇磨損；關注設備運行溫度，過高溫度會導致部件熱變形，擴大間隙。同時，規(guī)范設備操作流程，避免頻繁急停、急轉(zhuǎn)等沖擊性動作，減少對絲杠的損傷。建議每半年進行一次間隙檢測，發(fā)現(xiàn)異常及時調(diào)整，將問題扼殺在萌芽狀態(tài)。

　　After calibration, a long-term maintenance mechanism needs to be established. Regularly check the lubrication status of the screw, use suitable lubricating oil or grease to avoid wear caused by dry friction; Pay attention to the operating temperature of the equipment. Excessive temperature can cause thermal deformation of components and widen gaps. At the same time, standardize the equipment operation process, avoid frequent emergency stops, sudden turns and other impact actions, and reduce damage to the screw. It is recommended to conduct gap testing every six months, and make timely adjustments if any abnormalities are found to nip the problem in the bud.

　　解決絲杠反向間隙問題，既要 “對癥下藥” 精準調(diào)校，也要 “未雨綢繆” 做好維護。從機械微調(diào)的精密操作，到電子補償?shù)闹悄茌o助，掌握這些方法，就能讓設備擺脫 “搖擺病”，重獲高精度的傳動性能。

　　To solve the problem of reverse clearance of the screw, it is necessary to not only accurately adjust it according to the situation, but also to be prepared for maintenance. Mastering these methods, from precise operation of mechanical fine-tuning to intelligent assistance of electronic compensation, can help equipment overcome the "swing disease" and regain high-precision transmission performance.

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